Power & protection

Fuse & PTC fuse

A deliberate weak link. If too much current flows, the fuse heats up and breaks the circuit before the wiring or the parts catch fire. A PTC "resettable" fuse does the same, then recovers once it cools.

Think of it as: A safety valve that bursts before the pipe does.

Pins

Either end
: No polarity. It goes in series with the supply, as close to the source as possible.

Glass cartridge fuses let you see the wire; car blade fuses are colour-coded by amps; PTC fuses on circuit boards look like small yellow-brown chips or discs.

What to look for inside

  • A 1 A fuse while the current slowly climbs past its rating.
  • Like any resistor, its thin wire heats up as current flows; the heat grows with the square of the current.
  • Past its rating, the wire gets hot enough to melt. The circuit opens and the current drops to zero: the fault is stopped.
  • An ordinary fuse must then be replaced. A PTC fuse instead becomes very high resistance while hot, and lets current through again once the fault is gone and it cools.

The numbers that matter

SpecTypical
Rated current
Pick it above the normal current but below what the wiring can survive.
100 mA to 30 A
Speed
Slow-blow fuses ride through switch-on surges (motors, capacitors).
fast (F) or slow-blow (T)
Voltage rating
The voltage it can safely break. Must be at least your supply.
32 V to 250 V
PTC hold / trip current
Below hold it never trips; above trip it always does; between, it depends on temperature.
e.g. 0.5 A hold · 1 A trip

Where you’ll use it

  • Protecting a whole device at the power input.
  • USB ports and battery packs (PTC fuses, so a short circuit doesn’t mean a repair).

Common mistakes

  • Fitting a bigger fuse because the right one "keeps blowing". The fuse is telling you about a fault.
  • Putting the fuse after the parts it should protect. It belongs right at the input.

Lessons that use it

Lesson 5.2 uses a PTC fuse in its protection stage.

Go deeper

I2t=const.I^2 t = \text{const.}

A fuse blows when enough heat (I²t) builds up, so a big overload blows it much faster than a small one.

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